JS500 stationary twin shaft mixer

Stationary Concrete Mixer

Stationary concrete mixer has big volume and high productivity, it is installed on the basis prepared in advance and the whole machine can not be moved. Therefore, it can not only work independently but also can be used in concrete batching plant as the mixing machine. This concrete stationary mixer is a special construction machine, which is used to mix sand, large stone, small pebble and water and produce the concrete mixture. And it is widely used to mix dry and hard concrete. In addition, this mixer is much more suitable for bridge, wharf, water conservancy, road, airport and port construction projects.

Classifications of stationary concrete mixer

We have two types of stationary concrete mixers, they are divided by shape of shaft. JS series twin shaft paddle mixer and JSS series double spiral concrete mixer.

JDC type:

It has one horizontal shaft, can mix aggregate forcibly. It has no tyres, can’t move from site to site.

JDC350 single shaft mixer
JDC350 single shaft mixer

JDC500 single shaft concrete mixer
JDC500 single shaft concrete mixer

Model JDC350 JDC500 JDC1000
Charging Capacity (L) 560 800 1600
Discharging Capacity (L) 350 500 1000
Productivity (m3/h) 18 25 50
Aggregate Size (mm) 80/60 80/60 80/60
Rev of Drum (r/min) 28 24 24
Complete Machine Power (KW) 19.55 24.75 44
Mixing Time (s) 30 30 30
Overall Dimension (LXWXH) (mm) 2580X2340X2850 2600X2789X3200 3370X2789X3650
Dragged Speed (m/h) 20 18 18
Overall Weight (kg) 3300 4000 6100

JS series:

It has two horizontal shafts, on the shaft, there are linear mixing blades. We have advanced patent technology-shaft-end seal performance, which can mix concrete evenly, and cause no concrete residue.

JS500 stationary twin shaft mixer
JS500 stationary twin shaft mixer

JS750 twin shaft concrete mixer
JS750 twin shaft concrete mixer

Item Charging Capacity (L) Discharging Capacity(L) Productivity( m/h) Aggregate Size(cobble/gravel) (mm) Overall Dimension
(LXWXH) (mm)
JS500 800 500 25 Min 80/60 4486x3030x5280
JS750 1200 750 35 Min 80/60 5100x2250x6700
JS1000 1600 1000 50 Min 80/60 8765x3436x9540
JS1500 2400 1500 75 Min 80/60 9645X3436X9700
JS2000 3200 2000 100 Min 80/60 3500X2320X1677
JS3000 4800 3000 150 Min 80/60 3990X2600X1700
JS4000 6400 4000 200 Min 120/100 4450X3050X2380
JSS500 800 500 20-25 Min 80/60 2960x2600x4400
JSS750 1200 750 30-35 Min 80/60 3120x3500x5620
JSS1000 1600 1000 40-50 Min 80/60 4640x2250x2250
JSS1500 2400 1500 70-90 Min 80/60 5058x2250x2440
JSS2000 3200 2000 100-120Min 80/60 3500x2400x2125

JSS series:

For JSS series twin shaft spiral concrete mixer, as its name supplies, it has double spiral mixing shaft, can mix concrete much more evenly than JS series’, you can check the pictures.

JSS500 twin shaft spiral mixer
JSS500 twin shaft spiral mixer

JSS1000 double spiral shaft mixer
JSS1000 double spiral shaft mixer

General components of stationary concrete mixer for sale

The mixer comprises of feeding system, mixing system, discharging system, electrical control system and water supply system.

1. Feeding system

1). Hoisting mechanism;

2). Feeding frame;

3). Feed hopper;

4). Pulley.

feeding system
feeding system

The feeding system consists of hoisting mechanism, feeding frame, feed hopper and pulley, etc.

2. Mixing system

Mixing system includes electrical motor, belt pulley, reducer, exposed gear, mixing cylinder and mixing device, oil supply device.

mixing system
mixing system

3. Discharging system

Discharging system is made of discharge door, pneumatic cylinder or hydraulic cylinder. Moreover, there are three ways to discharge the concrete mixtures: hydraulic control, pneumatic control and manual control.

discharge part
discharge part

4. Electrical control system

In the left picture above, there are air switch, fuse protector, thermal relay in electrical control system. It has the function of short-circuit protection and overload protection. All control buttons, air switch lever and indicator light are arranged on the door of distribution box and set the lock. Furthermore, there is protective door outside the button.

electrical system
electrical system

And in the right picture, there are four red dots. From top to the bottom: main switch of the machine, water pump control, hopper control and main engine control.

5. Water supply system

Water supply system consists of water pump, throttle valve, cleaning device and spray system. The throttle valve can adjust the water-carrying capacity, total water supply is adjusted by time relay.

water supply
water supply

Working process of stationary cement mixer

The whole working process actually is the perfect combination of feeding, mixing and discharging.

1. Feeding process

When it begins to lift the aggregates, the transmission mechanism drives the steel rope through the pulley and drags the feed hopper to climb up along the feed hopper rack, when the hopper is up to the feeding position, the front roller at the bottom of the hopper enters into the horizontal crossroad, while the hopper body will keep on rising, and forcibly separate the hopper from the apophyge and open the discharge door. With the rising of the hopper body, the discharge door will gradually get bigger and bigger, and the aggregates in the hopper body will be put into the mixing cylinder continuously.

2. Mixing process

The electrical motor drives the secondary gear reducer, twin shafts of the reducer through two pairs exposed gears respectively drive two horizontal mixing shafts to do the reverse constant speed rotation.

In the mixing cylinder, there are two horizontal shafts, and each one has mixing blade. At the ends of the mixing cylinder is mixing arm, there are side blades on the mixing arm, which can scrape the residual concrete on the end face.

Two ends of the mixing shaft and mixing cylinder are loaded shaft seal device. And at the end face of the mixing cylinder is special oil feeder to ensure the seal quality.

3. Discharging process

The discharging method of JDC series stationary concrete mixers, JS series and JSS series is different.

For JDC series concrete mixers, their mixing drum is stable when it functions, and after finish mixing, it depends on reversing the mixing drum to discharge the concrete mixture.

While for JS series and JSS series mixers, they belong to compulsory concrete mixer and there are three kinds of discharging ways to choose: hydraulic control, pneumatic control and manual control. The speed of the pneumatic control is the fastest, and hydraulic control can make up the drawback of the pneumatic control, for sometimes, air shortage will make the discharging process fail to accomplish. And manual control is only used when the hydraulic control and pneumatic control are out of order, in normal times, should discharge the manual operating lever and in case it will hurt someone. Whatever, you can choose any way to discharge the concrete.

stationary concrete mixer factory
stationary concrete mixer factory
JS series twin shaft mixer machine
JS series twin shaft mixer machine

Advantages of stationary concrete mixer machine

1. Stable performance and high productivity;

2. Fast mixing speed, less residual and good mixing quality;

3. Simple operation and reasonable structure;

4. Low energy consumption and less noise.

Stationary mixer concrete price

Quality, price and service are key elements for buyers to buy products. We fully understand your worries. The front page of this article, you must have a better understanding about our mixers, we adopt imported spare parts and combine advanced Italy technology and our innovative idea to design the unparalleled concrete mixer, and we have won good reputation from our customers all around the world. The most fundamental reason is our products have excellent quality. As for price, if you order our mixer or other construction machines, we ensure that you will get a whole lot for your money here.

service department

Our company is one of the best concrete stationary mixer manufacturers, which devotes itself to build global industrial product one-stop service platform and we put the customers at first. What’s more, we are full of passion and at the same time, we are very confident to satisfy your needs.

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